Technical Guide

China high quality Poly Chain CZPT Carbon Drive Belt/Gates Carbon Drive Belts/Polychain Kevlar Belts 8mgt/14mgt

August 11, 2023

Product Description

Carbon Belts
Kaihong brand CHT series carbon fiber bicycle synchronous belt launched by ZHangZhoug Sanxing Rubber Belt Co. ,  Ltd.  uses high performance HNBR rubber,  ultra- high strength carbon fiber rope and high wear- resistant nylon toothed cloth to perfectly replace the traditional chain.  It needs no lubrication when used,  has low noise,  high transmission  efficiency,  and is stable and comfortable when riding.

 

Production Features of Carbon Belts
Carbon Belts is built for better performance, more flexibility, and greater resistance to moisture.  Input your Poly Chain GT Carbon belt specs to     determine the optimal tension for your belt drive system.

Features:

  1. -40ºC~150ºC; Ultra-wide operating temperature range: -40ºC~150ºC
  2. Excellent mechanical and chemical properties, ultra-high tooth shear force, effectively avoid tooth jump
  3. Carbon cord with ultra-high-strength and lowest elongation

Advantages:

  1. Patented PTFE coating tooth fabric, super wear-resistant, self-lubricating, low noise, and long life
  2. Back nylon design, high transverse strength, low vibration, perfect protection for the back of belt.
  3. Optimized mm tooth profile, perfect meshing with pulley, especially suitable for the bicycle industry

Product specification of Carbon Belts

  • 1. Specially treated fabric
  • 2. Polyurethane teeth
  • 3. Carbon tension member
  • 4. Polyurethane backing

 

Structure and materials
Top cloth:  nylon elastic cloth ( enhance transverse strength and reduce vibration)
Cord : carbon fiber thread ( ultra- high tensile strength,  extremely  low elongation)
Rubber:  HNBR rubber( excellent wear resistance,  temperature  resistance,  aging  resistance and  bending resistance)
Tooth cloth:  nylon elastic cloth ( to enhance the strength and wear resistance of belt tee

Basic size

Type Pitch Tooth height Thickness Width
H8M 8mm 3.38±0.2mm 5.5±0.6mm 12±0.4mm
H11M 11mm 5.0±0.2mm 7.5±0.6mm 12±0.4mm

Physical properties
 

Type tensile strength (annular) Tooth shear
H8M ≥ 1330N/mm ≥ 130N/mm
H11M ≥ 1670N/mm ≥ 180N/mm

Item Sanxing Gates
Main material Rubber Polyurethane
Tensile  strength
(annular)
2005 N/mm 1762 N/mm
Tooth shear
strength
202 N/mm 158 N/mm
Temperature
resistant
– 4 0 C~ 1 5 0 C – 3 5 C~ 8 5 C

Matching   pulleys

Type Frequency

 Internal shifting

Bicycle, hub motor electric bicycle

35~50Hz

  Mid-mounted motor electric bike

40~55Hz

Non-variable speed 45~65Hz

                                                                                                                   
                                                                                                           Factory

ZHangZhoug CZPT Rubber Belt Co., Ltd. was established in 1989. 350 workers, 8500 square metre non-dust workshops, 34 years experience, We got ISO/TS16949:2002(renamed as IATF16949:2016)and ISO9001:2015, all products pass RoHS test by TUV so as to effectively control the quality, and provide customers with guaranteed high-quality products

Sanxing company possesses a complete set of advanced production and testing equipments. We specializes in designing and producing Raw Edge Cogged V-Belt, Poly V-Belt, Roll Mill Belt, Timing Belt, Polychain Carbon Timing Belts, Agricultural belts, and Industrial Belts and other related rubber products. These products are widely used in the area of automotive, scooter, industrial and agricultural machinery, household appliances, etc. We have high reputations among our domestic and overseas customers.

Environmental &Quality Certificate
   Exhibition

Delivery,Shipping and Service

     
What about the delivery time?

2-3 days for sample, 45 working days for mass production. Depends on qty/sizes

The payment term

TT / LC /west union / PayPal / cash.
Payment=1000USD, 50% T/T in advance ,balance before shipment.

Package

Standard export cartons, box dimension: 470x400x460mm

Shipping

Sea/ Air/ UPS/DHL/TNT/FedEx

After Service

We will replace the belts if customer receives the defective belts.

FAQ
Q. What’s the raw material?
A. CR, Fiberglass cord; aramid / kevlar available

Q. What’s the minimum order qty?
A. 1 sleeve each sizes, Double sided timing belt 2 sleeves.(1000$/order)

Q.Can we use our brand/LOGO ?
A. Yes, we can print customers’ brands/LOGO.

Q. What’s the sleeve width?
A.1000 mm ( 200 mm Double sided timing belt)

After-sales Service: 24 Hours
Warranty: 1 Year
Type: Racing Motorcycle
Displacement: 51-125CC
Engine Type: 4-Stroke
Fuel: Electric
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

drive chain

Can a drive chain be used in a pharmaceutical or medical device manufacturing application?

Yes, a drive chain can be used in pharmaceutical and medical device manufacturing applications where reliable and efficient power transmission is required. Here is a detailed explanation:

In pharmaceutical and medical device manufacturing, various types of equipment and machinery are utilized for processes such as mixing, blending, encapsulating, packaging, labeling, and assembly. Drive chains offer several advantages in these applications:

  • Precise Power Transmission: Drive chains provide precise power transmission, ensuring the synchronized movement and precise positioning of the pharmaceutical and medical device manufacturing equipment. This allows for reliable and efficient production processes, precise control over the manufacturing operations, and accurate assembly of medical devices.
  • High Load Capacity: Drive chains are designed to handle heavy loads and transmit power in pharmaceutical and medical device manufacturing equipment. They can effectively transmit power to drive mechanisms involved in conveyor systems, robotic arms, rotary tables, and other equipment, allowing for efficient material handling and assembly processes.
  • Robustness and Durability: Pharmaceutical and medical device manufacturing environments often require clean and sterile conditions. Drive chains are designed to withstand these conditions and provide durability, resistance to wear, and long service life even in demanding applications. They can also withstand frequent cleaning and sterilization procedures without compromising their performance.
  • Flexibility and Adaptability: Drive chains offer flexibility and adaptability in designing and configuring pharmaceutical and medical device manufacturing equipment. They can be easily integrated into different types of conveyors, robotic systems, and assembly lines, allowing for efficient material flow, product handling, and process control.
  • High-Speed Capability: Drive chains can accommodate high-speed operation in pharmaceutical and medical device manufacturing applications. They are designed to provide reliable power transmission even at high rotational speeds, ensuring efficient production rates and meeting the demands of fast-paced manufacturing processes.
  • Cleanliness and Contamination Control: Drive chains can be selected with materials and coatings that meet the cleanliness and contamination control requirements of pharmaceutical and medical device manufacturing. This ensures that the chain materials are suitable for cleanroom environments and do not introduce any contaminants that could compromise the quality of the products being manufactured.

It is important to consider the specific requirements of the pharmaceutical or medical device manufacturing application when selecting a drive chain. Factors such as load capacity, speed, cleanliness, regulatory compliance, and maintenance considerations should be taken into account.

Regular maintenance, including inspection, lubrication, and tension adjustment, is crucial to ensure optimal performance and longevity of the drive chain in pharmaceutical and medical device manufacturing applications.

By utilizing drive chains in pharmaceutical and medical device manufacturing, operators can benefit from precise power transmission, high load capacity, durability, flexibility, high-speed capability, and cleanliness, contributing to efficient and reliable manufacturing processes.

drive chain

What are the factors that affect the lifespan of a drive chain?

The lifespan of a drive chain can vary depending on several factors. Here is a detailed explanation of the factors that can affect the lifespan of a drive chain:

  • Maintenance: Regular and proper maintenance is crucial for maximizing the lifespan of a drive chain. This includes routine inspection, cleaning, lubrication, and tension adjustment. Neglecting maintenance can lead to accelerated wear, corrosion, and potential chain failure.
  • Lubrication: Proper lubrication is essential for reducing friction, wear, and corrosion within the chain. Inadequate or improper lubrication can cause premature wear, increased friction, and accelerated chain elongation, decreasing the lifespan of the chain.
  • Environmental Conditions: The operating environment can significantly impact the lifespan of a drive chain. Factors such as dust, dirt, moisture, temperature extremes, and exposure to chemicals or corrosive substances can contribute to accelerated wear and corrosion. Implementing appropriate measures to protect the chain and ensuring it is suitable for the specific environment can help prolong its lifespan.
  • Load and Tension: Operating a chain beyond its recommended load capacity or having improper tension can put excessive stress on the chain, leading to accelerated wear, fatigue, and potential failure. Maintaining the chain within the manufacturer’s specified load and tension limits is important for extending its lifespan.
  • Alignment and Sprocket Condition: Misalignment between the sprockets and improper sprocket condition can cause uneven chain wear, increased friction, and premature failure. Ensuring proper alignment and regularly inspecting and maintaining the sprockets are essential for maximizing chain lifespan.
  • Chain Type and Quality: The type and quality of the chain can affect its lifespan. High-quality chains made from durable materials and designed for specific applications tend to have a longer lifespan compared to lower-quality or generic chains.

By addressing these factors and implementing proper maintenance practices, it is possible to extend the lifespan of a drive chain and ensure reliable and efficient power transmission in various applications.

drive chain

Can a drive chain be used in a conveyor system?

Yes, a drive chain can be used in a conveyor system as a reliable and efficient method of power transmission. Here is a detailed explanation:

In conveyor systems, the drive chain plays a critical role in moving materials along the conveyor belt. Drive chains are commonly used in conveyor systems due to the following reasons:

  • High Load Capacity: Drive chains are designed to handle heavy loads, making them suitable for conveying bulk materials or heavy objects.
  • Robust and Durable: Drive chains are built to withstand the demanding conditions of conveyor applications, including the presence of dust, debris, and harsh environments.
  • Efficient Power Transmission: Drive chains provide efficient power transfer from the motor or drive unit to the conveyor belt, ensuring smooth and reliable operation.
  • Variable Speed Control: By using different-sized sprockets and variable speed drive systems, the speed of the conveyor belt can be easily controlled to match the specific application requirements.
  • Flexibility and Adaptability: Drive chains come in various sizes, configurations, and materials, allowing them to be customized to fit different conveyor designs and applications.
  • Ease of Maintenance: Drive chains are relatively easy to maintain. Regular inspection, lubrication, and tension adjustment can help prolong chain life and prevent unexpected downtime.

Proper selection, installation, and maintenance of the drive chain are essential in conveyor systems to ensure optimal performance, longevity, and efficient material handling operations.

China high quality Poly Chain CZPT Carbon Drive Belt/Gates Carbon Drive Belts/Polychain Kevlar Belts 8mgt/14mgt  China high quality Poly Chain CZPT Carbon Drive Belt/Gates Carbon Drive Belts/Polychain Kevlar Belts 8mgt/14mgt
editor by CX 2023-08-11